Evolving paper cutting machine
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Law in cutting machine?

Services Itotec can provide
Law in cutting machine?

It is required for those who use the paper cutting machine to use it “safely.”

The paper cutting machine is one of shears according to the Industrial Safety and Health Law. In addition, observation of relevant regulations (Industrial Safety and Health Law, Industrial Safety and Health Law Enforcement Ordinance, Ordinance on Industrial Safety and Health, Rules for Special Education for Safety and Health, etc.) is required and violation of these regulations is punished.

Introduced herein are services Itotec can provide to meet requirements of key points of regulations.
Three key points
Note that introductory sentences of laws and regulations contained herein are summaries described by editors.

The operator of the paper cutting machine is required to complete a safety training program.
Clause 1, Article 59 of Law and Article 35 of Ordinance, Clause 3, Article 59 of Law and Article 36 of Ordinance
The Industrial Safety and Health Law stipulates that the employer using a paper cutting machine shall, when a new worker is employed, give the said worker education for safety and/or health concerning work operations and it stipulates that those engaged in the paper cutting task shall not conduct work unless they have not undergone a special education.
Periodic self inspection must be conducted for the paper cutting machine.
Article 45 of Law, Article 15 of Ordinance and Article 135 of Rules
The Industrial Safety and Health Law stipulates that the employer using a paper cutting machine shall conduct self inspection periodically at least once every year and keep the records of the self inspection for three years.
You cannot use the paper cutting machine unless it has passed the model test.
Article 42 of Law and Article 27 of Rules, Article 44 of Law and Article 14 of Ordinance
The Industrial Safety and Health Law stipulates that the employer using a paper cutting machine shall prohibit use of the paper cutting machine not equipped with safety equipment and it stipulates that the paper cutting machine shall undergo a model test.
Services Itotec can provide
Subject learning course scene
Attendees of practical skill training course

Special education for employees of a specific enterprise
Practical skill training is made with an Itotec’s paper cutting machine.
The course takes total 10 hours for subject learning and prac tical skill training.
The target is the paper cutting operator.
A certificate is handed over to those who have completed the course.
Certificate of completion of
Itotec’s special safety education

Fee of subject learning and practical skill training courses
150,000 yen (plus consumption tax)
The number of participants is between 1 and 6. (Fee for 6 or fewer participants: 150,000 yen) .
20,000 yen is necessary for each additional participant.

Items to be prepared by participant
• Itotec’s paper cutting machine. • Paper (full Shiroku size (788 x 1091mm), A-size (625 x 880mm), Kiku-size (636 x 939mm), or B-size (765 x 1085mm) [bond paper or coated paper]), 3 reams (3,000 sheets).


Special education for an association or the like covering multiple enterprises
 
With this type, practical skill training is supposed to be conducted by the participants themselves.
・Two or more enterprises can participate in our special educat ion program as an association.
・Conduct an additional practical skill training course of two hours at each enterprise.
・A certificate of completion of the subject learning course wi ll be issued to those who have completed the course.

Fee of subject learning course
(Uniform) 150,000 yen (plus consumption tax)
1,000 yen is necessary as an additional payment for each participant for the textbook issued by Japan Printing Machinery Association.
* This program is different from our special training program conducted for each enterprise because the actual machine of each enterprise cannot be used.

Details of subject learning and practical skill training and th e time taken for the program.
(According to Rules on Special Education for Safety and Health)
Type Subject Scope Hours
Subject Knowledge about press or shear and their safety equipment or full enclosure Type, structure and inspection needed for press or shear and their safety equipment or full enclosure 2 hours
Subject Knowledge about work conducted with press or shear Material feeding and product unloading, trouble and troubleshooting of die of press, cutting edge of shear or safety equipment or safety guard of press or shear 2 hours
Subject Knowledge about inspection, installation, adjustment and so on of die of press, cutting edge of shear, or safety equipment or safety guard of press or shear Inspection, installation, removal and adjustment of die of press, cutting edge of shear or safety equipment or safety guard of press or shear 3 hours
Subject Relevant laws and regulations Relevant articles of laws, regulations and ordinance for implementation of Safety and Health Law 1 hours
Practical
skills
Inspection, installation, removal and adjustment of die of press, cutting edge of shear or safety equipment or safety guard of press or shear Inspection, installation, removal and adjustment of die of press, cutting edge of shear or safety equipment or safety guard of press or shear 2 hours

Lecturer’s profile
Lecturer of subject learning

Fumio Harada
Joined Itotec as development personnel in 1970. Moved to sales division of Tokyo branch in 1979. Worked as the manager of Tokyo branch and returned to headquarters in Aichi as the manager of Sales headquarters in 2003. In the meantime, worked as a lecturer of mechanical and electrical courses at Tokyo binding high-level technology school for 18 years between 1986 and 2004. Won a Governor-of-Tokyo prize in 1996.

Lecturer of practical skill training
(Paper cutting instructor under exclusive contract with Itotec)

Shigeyoshi Terada
Employed as an apprentice to paper cutting machine operator. Cut paper for the first time in 1967. Felt various technical burdens in paper cutting and started to study seriously in 1970. Started to prepare a technical manual in 1972. At the same time, started to cultivate and give guidance to novices. Started to study winding roll, binding and paper cutting in 1993. Participated in the editing work of Paper Cutting Technique Reader in 2001. Challenging further study under a theme of safe operation. Since then, he works as a paper cutting operator and a paper cutting instructor.




Itotec’s service personnel conduct periodic inspection and file a special inspection record.
Each of the second and more machines located in the same site is applicable to a 5,000 yen discount policy from the basic charge.
Inspection record
(maintenance report)

Three price plans

Consumption tax is necessary in addition. A separate visiting fee will be charged both for regular support service contractors and for non-contractors.

Itotec also provides one-time periodic inspection service.
Periodic inspection service fee
Once :150,000 yen (plus consumption tax)
A separate visiting fee will be charged.

Details of maintenance services
  • We provide semiannual inspection and annual oil change for the cutting machine and paper feeder/discharger, which are manufactured and sold by us (within 20 years since production), at the annual maintenance service fee.
  • We manage the inspection and oil change intervals and visit upon a preliminary contact.
  • We change consumable parts and deteriorated parts (charged separately) upon customer’s approval.
  • We conduct repairs and adjustments that can be finished within the planned inspection visit. (Clutch adjustment, accuracy adjustment, grease supply to mechanisms, etc.)
  • We inspect according to a check list and prepare an inspection record.
Details of maintenance services
  • Basic fee
Plan A : 75,000 yen
Plan B : 60,000 yen
Plan C : 50,000 yen
Plan A : Set plan including periodic inspection and oil change. We provide oil, too.
Plan B : Oil provided by the customer is used in this plan. (Waste oil disposal is not included in this service.)
Plan C : Oil change is handled by the customer. We conduct periodic inspection only.
  • Discount according to contracted number of machines
  • 5,000 yen per machine will be discounted for the second and later machines if two or more machines are installed at the same site.
  • Extra time charge
  • The inspection work for a single machine is within two hours. An extra time charge of 5,000 yen per every 30 minutes will be charged for longer tasks if such tasks are requested for.
  • Parts cost
  • The cost of parts is separately charged except for the hydraulic oil and gear oil of plan A.
  • Additional charge for the visit on holidays or after-hours visit
  • Additional 15,000 yen will be charged per machine each time for the work on holidays.
  • The fee of the annual maintenance service will be charged in the contract month.


“eRC Series paper cutting machine” can provide you with assuredness from the first day of operation.
All models of the eRC Series paper cutting machine are equipped with a two-hand operation safety unit and safety beam guards as standard features. These mechanisms have passed the model test.

High quality, economical reconditioned paper cutting machine “FC3”
FC3 is a quality overhauled paper cutting machine. It is equipped with genuine parts that can be procured due to the manufacturer. A two-hand operation safety unit having passed the model test is installed.

Readily installable “model test set”
With the model test set, the paper cutting machine you have been using can be equipped with accessories having passed the model test. Price of model test set: 400,000 yen (plus consumption tax). A separate visiting fee is necessary.

Model test certificate
(Two-hand operation safety unit)

Model test
With the model test, examination is made for each machine as to satisfaction of requirements of regulations set forth by the Ministry of Health, Labour and Welfare for the purpose of protecting the safety of the operator of the paper cutting machine. Examination is made, too, to judge if the applicant has equipment, etc. necessary for the manufacture and inspection of the machine or the like.



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Email export@itotec.co.jp
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